DSP 7010 Series – Dynamometer Controller

Product Description

Magtrol’s DSP 7010 Series – Dynamometer Controller employs advanced Digital Signal Processing technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP 7010 can provide complete PC control via the USB or GPIB interface. With up to 488 readings per second, the DSP 7010 is ideally suited for both the test lab and the production line.

Features

  • DSP7011 Single Channel: Cost-effective & User-friendly
  • DSP7012 Dual Channel: Versatile with complete functionality; allows two fully independent configurations
  • Speed & Torque Operating Modes: Provides independent PID settings for improved Dynamometer control
  • Built-In Alarm System: power, speed, torque, temperature, air flow, water flow, electrical overload and external inputs
  • Can be used independently or, ideally, in combination with Magtrol software to meet all requirements of motor testing
  • High Speed Data Acquisition: ≤ 488 samplings / second (torque, speed, time, angle, etc.)
  • Fast Full-Curve Data Acquisition: Free-run to locked rotor in seconds
  • Programmable Digital PID Values: Controlled and stored via M-TEST Software or controlled manually
  • Built-in Current-Regulated Supply: ≤ 1A
  • Selectable Torque Units: Imperial, Metric and SI
  • Digital Filter for Torque Signals
  • PC Connection: USB & GPIB (IEEE-488.2)
  • Position Measurement: two quadrature decoders
  • Built-in I/O card accessible with software
  • Operation via frontpanel keyboard computer
  • High Quality, Easy-to-Read Vacuum Fluorescent Readout
  • Desktop Housing or Rack Mounting (19″ / 2U)
  • Command Compatible: compatible with the DSP 7000

Specifications

MEASUREMENT CHARACTERISTICS
Maximum Torque 99 999 units
Maximum Speed 199 999 RPM
Torque Accuracy 2 V range ±0.01 % of range (±0.2 mV) (used on all HD Series other than HD 5 Series)
10 V range ±0.01% of range (±1 mV) (used on all except HD Series)
Speed Accuracy 0.01 % of reading from 5 ... 199 999 rpm
ELECTRICAL CHARACTERISTICS
Voltage Requirements 85-264 VAC 50/60 Hz
Power Requirements 210 VA
Fuses (5 × 20 mm) IEC T 2.5 A 250 V L
Max. Compliance Voltage 48 V DC, Brake Output
Max. Brake Output Current 1 Amp, Calibrated that 100% open loop = 1 Amp
TSC Power Supplies Torque Sensor: 24 V DC, max. 200 mA (power supply fault protected)
Encoder: 5 V DC, max. 200 mA (internal fuse at 500 mA)
ENVIRONMENT
Operating Temperature 5 ºC ... 40 ºC
Relative Humidity < 80%
Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels
Altitude max. 2 000 m

Applications

In the laboratory, the DSP7010’s high sample rate provides superior resolution for data acquisition and curve plotting. This allows capturing more usable motor test data during switching, breakdown and other transitional areas of the motor test curve. For production and incoming inspection, the DSP7010 displays torque, speed and power at all times, allowing the Controller to be used as a manual stand-alone unit or as part of a complete PC system.

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                    [post_author] => 1
                    [post_date] => 2017-04-05 13:21:38
                    [post_date_gmt] => 2017-04-05 13:21:38
                    [post_content] => Eddy-Current Brake Dynamometers (WB Series) are ideal for applications requiring high speeds and also when operating in the middle to high power range. Eddy-Current Brakes provide increasing torque as the speed increases, reaching peak torque at rated speed. The dynamometers have low inertia as a result of small rotor diameter. Brake cooling is provided by a water circulation system, which passes inside the stator to dissipate heat generated by the braking power, providing high continuous power ratings (max. 140 kW). WB Series Dynamometers integrate a torque measuring system with accuracy ratings of ± 0.3 % to ± 0.5 % full scale, depending on size and system configuration.

Features

  • 12 Models with Maximum Torque from 400 mN·m to 560 N·m (56.6 oz·in to 413 lb·ft)
  • Braking Power: from 500 W to 140 kW
  • Stable Braking Torque, without Shock
  • Low Moment of Inertia
  • Low Residual Torque
  • Operating Direction CW / CCW
  • Braking Torque Measurement Integrated
  • High Rotational Speed (≤ 80 000)
  • Integrated Optical Speed Sensor
  • Special designs available upon request

Operating Principles

The WB Eddy-Current Dynamometers develop their full power at high rotation speeds. The WB Series is particularly intended for motors which rotate at high speeds, up to 80 000 rpm (up to 100 000 rpm with WB 23 / 27; see specific datasheet). The braking torque depends on the rotation speed. Optical Speed Sensor Each WB Series Dynamometer is equipped with an optical speed sensor. WB 32 is equipped with a 4 PPR (Pulses Per Revolution) encoder, WB 43 and WB 65 HS are equipped with a 30 PPR encoder; WB 65, WB 115 & WB 15 are equipped with a 60 PPR encoder. [post_title] => WB Series - Eddy-Current Dynamometers [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => eddy-current-dynamometers-wb-series [to_ping] => [pinged] => [post_modified] => 2025-06-30 15:47:19 [post_modified_gmt] => 2025-06-30 19:47:19 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=507 [menu_order] => 46 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [1] => WP_Post Object ( [ID] => 906 [post_author] => 1 [post_date] => 2017-04-06 17:54:54 [post_date_gmt] => 2017-04-06 17:54:54 [post_content] => Magtrol Coupling Guards are easily removable and designed to mount in front of Magtrol HD Series Dynamometers. They are also available for some WB Series Dynamometers. Coupling Guards help keep objects from vertical interference and aid in preventing accidental coupling contact during rotation. The guard length required will change according to the coupling size used with the dynamometer. Magtrol Coupling Guards are not explosion proof and are not intended as protection against catastrophic coupling failure. [post_title] => Coupling Guards [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => coupling-guards [to_ping] => [pinged] => [post_modified] => 2023-04-13 15:17:40 [post_modified_gmt] => 2023-04-13 19:17:40 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=906 [menu_order] => 111 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [2] => WP_Post Object ( [ID] => 512 [post_author] => 1 [post_date] => 2017-04-05 13:31:33 [post_date_gmt] => 2017-04-05 13:31:33 [post_content] => The Powder Brake Dynamometer (PB Series) contains, as its name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction. They are ideal for applications operating in the low to middle speed range or when operating in the middle to high torque range. Like Hysteresis Brakes, Powder Brakes provide full torque at zero speed. Like the Eddy-Current Brake Dynamometers, the PB series are water-cooled, allowing for power ratings up to 48 kW. The PB Dynamometers have accuracy ratings of ± 0.3% to 0.5% full scale, depending on size and system configuration.

Features

  • 9 Models with Maximum Torque from 5 N·m to 1 200 N·m (3.69 lb·ft to 885 lb·ft)
  • Braking Power: 500 W to 48 kW
  • Stable Braking Torque
  • Low Moment of Inertia
  • Operation in Either Rotational Direction
  • Braking Torque Measurement Integrated
  • Integrated Optical Speed Sensor
  • Special designs available upon request

Operating Principles

The PB Series - Powder Dynamometers contain, as their name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction between rotor and stator. The Powder Dynamometers (PB) produce their rated torque at zero speed. The element to be tested can be loaded at standstill to determine the starting torque. Optical Speed Sensor Each PB Series Dynamometer has a standard optical speed sensor. PB 43 has an optical speed sensor with a 30 PPR (Pulses Per Revolution); PB 65, PB 115 & PB 15 has an optical speed sensor with a 60 PPR. For higher speed resolution in low speed applications, Magtrol offers a 600 PPR or 6 000 PPR encoder as an option. [post_title] => PB Series - Powder Brake Dynamometers [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => powder-brake-dynamometers-pb-series [to_ping] => [pinged] => [post_modified] => 2025-03-31 13:22:57 [post_modified_gmt] => 2025-03-31 17:22:57 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=512 [menu_order] => 51 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [3] => WP_Post Object ( [ID] => 899 [post_author] => 1 [post_date] => 2017-04-06 17:52:48 [post_date_gmt] => 2017-04-06 17:52:48 [post_content] => If currents continuously reach above 20 amps, an external sensor must be used. Magtrol offers three different types of external shunts for use with Magtrol Power Analyzers. The HA Series shunt, designed for power cable hook-up utilizing 3/8-16 screws, has an insulating base and can be mounted on conductive surfaces. The LAB Series shunt also comes with an insulating base, along with thumb screws for the power leads and knurled nuts on the sensing terminals. The FL Series is a relatively small bus, bar-mounted shunt with large end blocks. The comparatively large end blocks and short spacing aid in cooling and allow the shunt to operate in more extreme environments. All shunts are calibrated on equipment with current certifications traceable to N.I.S.T. [post_title] => External Shunts [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => external-shunts [to_ping] => [pinged] => [post_modified] => 2024-10-16 09:40:35 [post_modified_gmt] => 2024-10-16 13:40:35 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=899 [menu_order] => 113 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) ) [post_count] => 4 [current_post] => -1 [in_the_loop] => [post] => WP_Post Object ( [ID] => 507 [post_author] => 1 [post_date] => 2017-04-05 13:21:38 [post_date_gmt] => 2017-04-05 13:21:38 [post_content] => Eddy-Current Brake Dynamometers (WB Series) are ideal for applications requiring high speeds and also when operating in the middle to high power range. Eddy-Current Brakes provide increasing torque as the speed increases, reaching peak torque at rated speed. The dynamometers have low inertia as a result of small rotor diameter. Brake cooling is provided by a water circulation system, which passes inside the stator to dissipate heat generated by the braking power, providing high continuous power ratings (max. 140 kW). WB Series Dynamometers integrate a torque measuring system with accuracy ratings of ± 0.3 % to ± 0.5 % full scale, depending on size and system configuration.

Features

  • 12 Models with Maximum Torque from 400 mN·m to 560 N·m (56.6 oz·in to 413 lb·ft)
  • Braking Power: from 500 W to 140 kW
  • Stable Braking Torque, without Shock
  • Low Moment of Inertia
  • Low Residual Torque
  • Operating Direction CW / CCW
  • Braking Torque Measurement Integrated
  • High Rotational Speed (≤ 80 000)
  • Integrated Optical Speed Sensor
  • Special designs available upon request

Operating Principles

The WB Eddy-Current Dynamometers develop their full power at high rotation speeds. The WB Series is particularly intended for motors which rotate at high speeds, up to 80 000 rpm (up to 100 000 rpm with WB 23 / 27; see specific datasheet). The braking torque depends on the rotation speed. Optical Speed Sensor Each WB Series Dynamometer is equipped with an optical speed sensor. WB 32 is equipped with a 4 PPR (Pulses Per Revolution) encoder, WB 43 and WB 65 HS are equipped with a 30 PPR encoder; WB 65, WB 115 & WB 15 are equipped with a 60 PPR encoder. [post_title] => WB Series - Eddy-Current Dynamometers [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => eddy-current-dynamometers-wb-series [to_ping] => [pinged] => [post_modified] => 2025-06-30 15:47:19 [post_modified_gmt] => 2025-06-30 19:47:19 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=507 [menu_order] => 46 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [comment_count] => 0 [current_comment] => -1 [found_posts] => 0 [max_num_pages] => 0 [max_num_comment_pages] => 0 [is_single] => [is_preview] => [is_page] => [is_archive] => 1 [is_date] => [is_year] => [is_month] => [is_day] => [is_time] => [is_author] => [is_category] => [is_tag] => [is_tax] => [is_search] => [is_feed] => [is_comment_feed] => [is_trackback] => [is_home] => [is_404] => [is_embed] => [is_paged] => [is_admin] => [is_attachment] => [is_singular] => [is_robots] => [is_posts_page] => [is_post_type_archive] => 1 [query_vars_hash:WP_Query:private] => c1bf188ed41c900e2dc5ae07561270c8 [query_vars_changed:WP_Query:private] => [thumbnails_cached] => [stopwords:WP_Query:private] => [compat_fields:WP_Query:private] => Array ( [0] => query_vars_hash [1] => query_vars_changed ) [compat_methods:WP_Query:private] => Array ( [0] => init_query_flags [1] => parse_tax_query ) )