DSP 7010 Series – Dynamometer Controller

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Product Description

Magtrol’s DSP 7010 Series – Dynamometer Controller employs advanced Digital Signal Processing technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP 7010 can provide complete PC control via the USB or GPIB interface. With up to 488 readings per second, the DSP 7010 is ideally suited for both the test lab and the production line.

Features

  • DSP7011 Single Channel: Cost-effective & User-friendly
  • DSP7012 Dual Channel: Versatile with complete functionality; allows two fully independent configurations
  • Speed & Torque Operating Modes: Provides independent PID settings for improved Dynamometer control
  • Built-In Alarm System: power, speed, torque, temperature, air flow, water flow, electrical overload and external inputs
  • Can be used independently or, ideally, in combination with Magtrol software to meet all requirements of motor testing
  • High Speed Data Acquisition: ≤ 488 samplings / second (torque, speed, time, angle, etc.)
  • Fast Full-Curve Data Acquisition: Free-run to locked rotor in seconds
  • Programmable Digital PID Values: Controlled and stored via M-TEST Software or controlled manually
  • Built-in Current-Regulated Supply: ≤ 1A
  • Selectable Torque Units: Imperial, Metric and SI
  • Digital Filter for Torque Signals
  • PC Connection: USB & GPIB (IEEE-488.2)
  • Position Measurement: two quadrature decoders
  • Built-in I/O card accessible with software
  • Operation via frontpanel keyboard computer
  • High Quality, Easy-to-Read Vacuum Fluorescent Readout
  • Desktop Housing or Rack Mounting (19″ / 2U)
  • Command Compatible: compatible with the DSP 7000

Specifications

MEASUREMENT CHARACTERISTICS
Maximum Torque 99 999 units
Maximum Speed 199 999 RPM
Torque Accuracy 2 V range ±0.01 % of range (±0.2 mV) (used on all HD Series other than HD 5 Series)
10 V range ±0.01% of range (±1 mV) (used on all except HD Series)
Speed Accuracy 0.01 % of reading from 5 ... 199 999 rpm
ELECTRICAL CHARACTERISTICS
Voltage Requirements 85-264 VAC 50/60 Hz
Power Requirements 210 VA
Fuses (5 × 20 mm) IEC T 2.5 A 250 V L
Max. Compliance Voltage 48 V DC, Brake Output
Max. Brake Output Current 1 Amp, Calibrated that 100% open loop = 1 Amp
TSC Power Supplies Torque Sensor: 24 V DC, max. 200 mA (power supply fault protected)
Encoder: 5 V DC, max. 200 mA (internal fuse at 500 mA)
ENVIRONMENT
Operating Temperature 5 ºC ... 40 ºC
Relative Humidity < 80%
Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels
Altitude max. 2 000 m

Applications

In the laboratory, the DSP7010’s high sample rate provides superior resolution for data acquisition and curve plotting. This allows capturing more usable motor test data during switching, breakdown and other transitional areas of the motor test curve. For production and incoming inspection, the DSP7010 displays torque, speed and power at all times, allowing the Controller to be used as a manual stand-alone unit or as part of a complete PC system.

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                    [post_content] => PT Series T-slot Base Plates are used for creating a basic test rig by mounting a Magtrol Dynamometer and/or Torque Transducer in line with the unit to be tested. Its solid, warp-resistant structure and multiple, single-sided T-slots enable modular construction that is cost-effective and easy to assemble.
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                    [post_content] => Originally designed to test window lift gear motors, Magtrol’s FMF Series Fixed Motor Fixtures are used to secure motors in place while running any test. These versatile fixtures align the motor under test with Magtrol’s HD-100, HD-106, HD-400, HD-500, HD-700 and HD-800 Series Dynamometers for easy setup and coupling—couplings can be provided upon request. Various adaptor rings (sold separately) can be customized to allow several different motors to be tested on the same fixture.

FMF Fixed Motor Fixtures can be mounted to any Magtrol Dynamometer T-slotted long base plate or any Hysteresis Dynamometer Table with grooved table top (TAB 1457S, TAB 0800L and TAB 0825L). These fixtures are equipped with a precisely located rectangular key on the bottom of the plate for easy centering. Also included are four adjustable clamping levers and T-nuts.
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                    [post_content] => Magtrol’s AMF Series Adjustable Motor Fixtures are used to secure small to medium-sized motors in place while running any test. These extremely versatile fixtures also enable easy motor centering for coupling to a Magtrol HD Series Hysteresis Dynamometer. (Couplings can be supplied upon request.) Various motor lengths are accommodated by either an attached T-slotted base plate or sliding base, depending on the model.

The AMF-1, -2 and -3 Fixtures feature one or two adjustable bridges, each fitted with a fluted knob clamp screw, to allow clamping anywhere along the axis of the motor. The adjustable bridge on the AMF-V Fixture incorporates a straight-line action clamp with a V-angle rubber padded clamp to maximize the mounting area.

To safeguard the motor, locking thumb screws provide protection against vibration and all motor-to-fixture contact surfaces are nylon padded for scratch-free clamping.
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