DSP 7010 Series – Dynamometer Controller

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Product Description

Magtrol’s DSP 7010 Series – Dynamometer Controller employs advanced Digital Signal Processing technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP 7010 can provide complete PC control via the USB or GPIB interface. With up to 488 readings per second, the DSP 7010 is ideally suited for both the test lab and the production line.

Features

  • DSP7011 Single Channel: Cost-effective & User-friendly
  • DSP7012 Dual Channel: Versatile with complete functionality; allows two fully independent configurations
  • Speed & Torque Operating Modes: Provides independent PID settings for improved Dynamometer control
  • Built-In Alarm System: power, speed, torque, temperature, air flow, water flow, electrical overload and external inputs
  • Can be used independently or, ideally, in combination with Magtrol software to meet all requirements of motor testing
  • High Speed Data Acquisition: ≤ 488 samplings / second (torque, speed, time, angle, etc.)
  • Fast Full-Curve Data Acquisition: Free-run to locked rotor in seconds
  • Programmable Digital PID Values: Controlled and stored via M-TEST Software or controlled manually
  • Built-in Current-Regulated Supply: ≤ 1A
  • Selectable Torque Units: Imperial, Metric and SI
  • Digital Filter for Torque Signals
  • PC Connection: USB & GPIB (IEEE-488.2)
  • Position Measurement: two quadrature decoders
  • Built-in I/O card accessible with software
  • Operation via frontpanel keyboard computer
  • High Quality, Easy-to-Read Vacuum Fluorescent Readout
  • Desktop Housing or Rack Mounting (19″ / 2U)
  • Command Compatible: compatible with the DSP 7000

Specifications

MEASUREMENT CHARACTERISTICS
Maximum Torque 99 999 units
Maximum Speed 199 999 RPM
Torque Accuracy 2 V range ±0.01 % of range (±0.2 mV) (used on all HD Series other than HD 5 Series)
10 V range ±0.01% of range (±1 mV) (used on all except HD Series)
Speed Accuracy 0.01 % of reading from 5 ... 199 999 rpm
ELECTRICAL CHARACTERISTICS
Voltage Requirements 85-264 VAC 50/60 Hz
Power Requirements 210 VA
Fuses (5 × 20 mm) IEC T 2.5 A 250 V L
Max. Compliance Voltage 48 V DC, Brake Output
Max. Brake Output Current 1 Amp, Calibrated that 100% open loop = 1 Amp
TSC Power Supplies Torque Sensor: 24 V DC, max. 200 mA (power supply fault protected)
Encoder: 5 V DC, max. 200 mA (internal fuse at 500 mA)
ENVIRONMENT
Operating Temperature 5 ºC ... 40 ºC
Relative Humidity < 80%
Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels
Altitude max. 2 000 m

Applications

In the laboratory, the DSP7010’s high sample rate provides superior resolution for data acquisition and curve plotting. This allows capturing more usable motor test data during switching, breakdown and other transitional areas of the motor test curve. For production and incoming inspection, the DSP7010 displays torque, speed and power at all times, allowing the Controller to be used as a manual stand-alone unit or as part of a complete PC system.

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                    [post_content] => Originally designed to test window lift gear motors, Magtrol’s FMF Series Fixed Motor Fixtures are used to secure motors in place while running any test. These versatile fixtures align the motor under test with Magtrol’s HD-100, HD-106, HD-400, HD-500, HD-700 and HD-800 Series Dynamometers for easy setup and coupling—couplings can be provided upon request. Various adaptor rings (sold separately) can be customized to allow several different motors to be tested on the same fixture.

FMF Fixed Motor Fixtures can be mounted to any Magtrol Dynamometer T-slotted long base plate or any Hysteresis Dynamometer Table with grooved table top (TAB 1457S, TAB 0800L and TAB 0825L). These fixtures are equipped with a precisely located rectangular key on the bottom of the plate for easy centering. Also included are four adjustable clamping levers and T-nuts.
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                    [post_content] => DES Series Power Supplies are specially designed for the full range of Magtrol’s Eddy-current and Powder brake dynamometers with the design goal providing the best response time. The DES Series supplies are packaged in an industrial housing made of cast aluminum. This offers superior protection against radiated emissions in order to avoid any disruption of the surrounding electronics modules. This housing must be installed directly on the test bench, next to the brake, as close as possible.

The DES Series supplies can be controlled by digital signals and analog set point coming from peripheral electronics. The DSP7010 Dynamometer Controller has been designed to work with the DES Series.

Control

The Power supply can be switched ON by remote control. The STAND-BY signal enables the output current to be delivered. This excitation current is controlled by a set-point in the 0-10 V DC range. The nominal value of the excitation current is set by internal resistors. There are two discrete outputs for alarms (open collector). The first is the "Temperature Alarm". It will indicate if the cooling water of the Dynamometer or the inner temperature of the DES Series are out of limits. The second is the "Electrical Alarm". It occurs when an over current or a short circuit is detected. The output current is immediately turned OFF and latched while the General Alarm Relay is set under its Alarm position. A low state for 200 ms of the Stand-by signal resets the latch.

For applications with TANDEM dynanometers, the DES Series units also control the power supply of the electromagnetic clutch.

Supply Voltage

The main supply voltage of the DES Series is in the 115/230 VAC - 50/60 Hz range. No selection is required.

The DES 410 power supply features a galvanic insulation between the main circuit and the dynamometer power.

The DES 411 does not have galvanic separation. For safety reasons, the DES Series case has to be grounded and the use of a ground fault current circuit breaker is recommended.
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                    [post_content] => Magtrol's Model DSP7000 High-Speed Programmable. Dynamometer Controller employs state-of-the-art Digital Signal Processing Technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP7000 can provide complete PC control via IEEE-488 or RS-232 interface. With up to 500 readings per second, the DSP7000 is ideally suited for both the test lab and the production line.
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                    [post_content] => Magtrol’s PT Series T-slot Base Plates are used for creating a basic test rig by mounting a Magtrol Dynamometer, Brake or Torque Transducer in line with the unit to be tested. Depending on the system configuration, a riser may be required to lift the transducer from the baseplate to the shaft height of the brake and/or the motor being tested. Magtrol RTM Riser Kits come complete with attachment hardware for the transducer and T‑nuts and bolts for attachment to the PT Base Plate.
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