Dual Test 7 – Motor Testing Software

Product Description

Magtrol’s DUAL TEST 7 is a state-of-the-art motor testing software for PC (Windows® XP sp3/7/8) based data acquisition. Used with a Magtrol Programmable Dynamometer Controller DSP7012, DUAL TEST 7 works on two channels independently with any Magtrol Dynamometer or In-Line Torque Transducer to help determine the performance characteristics of a motors under test. Up to 63 parameters are calculated and displayed utilizing DUAL TEST 7’s feature-rich testing and graphing capabilities.

An integral component of any Magtrol Motor Test System, DUAL TEST 7 performs curve tests in a manner best suited to the overall efficiency of the test rig. Written in LabVIEW™, DUAL TEST 7 has the flexibility to test a variety of motors in a multitude of configurations. The data generated from this user-friendly program can be stored, displayed and printed in tabular or graphical formats, and is easily imported into a spreadsheet.

Magtrol can also make custom modifications to the software to meet additional motor testing requirements.

Features

  • DSP7012 Programmable Controller Support
  • Full independent dual channels control software
  • Supports the optional Analog and Digital I/O Modules on the DSP7012 Programmable Controller.
  • Expanded power analyzer and power supply selections.
  • Programmable analog and digital outputs per step
  • Test speed, torque, amps, watts input, watts output and open loop parameters.
  • Capable of adjusting sampling rate and using step or ramp from one load point to the next.
  • Displays 63 Tested and Calculated Parameters: Torque, speed and auxiliary input are displayed from the DSP7012 Controller; amps, volts and watts from an (optional) power analyzer. Calculated values including horsepower, efficiency, power factor, output watts and time can also be displayed. Optional analog and digital inputs can also be displayed.
  • Three-Phase Power Analyzer Data Acquisition: Obtain data on each individual phase and/or the sum used in the chosen parameters (amps, volts, input watts and power factor).
  • Motor Shaft Direction Indicator: Indicates if the motor is turning clockwise or counterclockwise.
  • USB Interface : Computer interface USB2.0 available with DSP7012. Optional IEEE-488 or RS-232 can be added.
  • PID Adjustment Routines: Helps user adjust the system for ramp and step functions.
  • Graphing Capabilities: Display up to 5 test curves in a single graph; easy-to-read colored and labeled plots with several graph formatting options; manual or auto scaling.
  • Curve Fitting: A curve fitting routine can be applied to most motor test curves. Raw data and curve fit data can also be displayed simultaneously.
  • Save/Load Setup Function: Test procedure configurations may be stored and recalled using standard Windows® file structure

Applications

DUAL TEST 7—besides being well-suited for simulating loads, cycling the unit under test and motor ramping—is also ideal for production line, due to the full dual channels tests functions. Another time-saving feature, that engineering labs will benefit from, is the ability to duplicate tests and run them automatically. This versatile program is extremely valuable to anyone involved in motor testing.

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                    [post_content] => Magtrol Models 5500 and 5501 are manually-operated switch boxes that permit the connection of up to three Magtrol Dynamometers to a single DSP7000 Dynamometer Controller. Use of the switch boxes facilitates quick and easy interfacing of multiple dynamometers without the necessity of disconnecting and reconnecting the brake and control cables. For Magtrol WB Eddy-current or PB Powder Brake Dynamometers, BOTH a 5500 AND a 5501 Switch Box are necessary. Magtrol HD or ED Hysteresis Dynamometers only require the 5500.
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                    [post_content] => Magtrol's Model DSP7000 High-Speed Programmable. Dynamometer Controller employs state-of-the-art Digital Signal Processing Technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP7000 can provide complete PC control via IEEE-488 or RS-232 interface. With up to 500 readings per second, the DSP7000 is ideally suited for both the test lab and the production line.
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                    [post_content] => Originally designed to test window lift gear motors, Magtrol’s FMF Series Fixed Motor Fixtures are used to secure motors in place while running any test. These versatile fixtures align the motor under test with Magtrol’s HD-100, HD-106, HD-400, HD-500, HD-700 and HD-800 Series Dynamometers for easy setup and coupling—couplings can be provided upon request. Various adaptor rings (sold separately) can be customized to allow several different motors to be tested on the same fixture.

FMF Fixed Motor Fixtures can be mounted to any Magtrol Dynamometer T-slotted long base plate or any Hysteresis Dynamometer Table with grooved table top (TAB 1457S, TAB 0800L and TAB 0825L). These fixtures are equipped with a precisely located rectangular key on the bottom of the plate for easy centering. Also included are four adjustable clamping levers and T-nuts.
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