Dual Test 7 – Motor Testing Software

Support & Downloads

Product BrochureProduct ManualProduct Datasheet

Produktbeschreibung

Magtrol’s DUAL TEST 7 is a state-of-the-art motor testing software for PC (Windows® XP sp3/7/8) based data acquisition. Used with a Magtrol Programmable Dynamometer Controller DSP7012, DUAL TEST 7 works on two channels independently with any Magtrol Dynamometer or In-Line Torque Transducer to help determine the performance characteristics of a motors under test. Up to 63 parameters are calculated and displayed utilizing DUAL TEST 7’s feature-rich testing and graphing capabilities.

An integral component of any Magtrol Motor Test System, DUAL TEST 7 performs curve tests in a manner best suited to the overall efficiency of the test rig. Written in LabVIEW™, DUAL TEST 7 has the flexibility to test a variety of motors in a multitude of configurations. The data generated from this user-friendly program can be stored, displayed and printed in tabular or graphical formats, and is easily imported into a spreadsheet.

Magtrol can also make custom modifications to the software to meet additional motor testing requirements.

Features

  • DSP7012 Programmable Controller Support
  • Full independent dual channels control software
  • Supports the optional Analog and Digital I/O Modules on the DSP7012 Programmable Controller.
  • Expanded power analyzer and power supply selections.
  • Programmable analog and digital outputs per step
  • Test speed, torque, amps, watts input, watts output and open loop parameters.
  • Capable of adjusting sampling rate and using step or ramp from one load point to the next.
  • Displays 63 Tested and Calculated Parameters: Torque, speed and auxiliary input are displayed from the DSP7012 Controller; amps, volts and watts from an (optional) power analyzer. Calculated values including horsepower, efficiency, power factor, output watts and time can also be displayed. Optional analog and digital inputs can also be displayed.
  • Three-Phase Power Analyzer Data Acquisition: Obtain data on each individual phase and/or the sum used in the chosen parameters (amps, volts, input watts and power factor).
  • Motor Shaft Direction Indicator: Indicates if the motor is turning clockwise or counterclockwise.
  • USB Interface : Computer interface USB2.0 available with DSP7012. Optional IEEE-488 or RS-232 can be added.
  • PID Adjustment Routines: Helps user adjust the system for ramp and step functions.
  • Graphing Capabilities: Display up to 5 test curves in a single graph; easy-to-read colored and labeled plots with several graph formatting options; manual or auto scaling.
  • Curve Fitting: A curve fitting routine can be applied to most motor test curves. Raw data and curve fit data can also be displayed simultaneously.
  • Save/Load Setup Function: Test procedure configurations may be stored and recalled using standard Windows® file structure

Applications

DUAL TEST 7—besides being well-suited for simulating loads, cycling the unit under test and motor ramping—is also ideal for production line, due to the full dual channels tests functions. Another time-saving feature, that engineering labs will benefit from, is the ability to duplicate tests and run them automatically. This versatile program is extremely valuable to anyone involved in motor testing.

WP_Query Object
(
    [query] => Array
        (
            [post_type] => product
            [ignore_sticky_posts] => 1
            [no_found_rows] => 1
            [posts_per_page] => -1
            [orderby] => rand
            [post__in] => Array
                (
                    [0] => 866
                    [1] => 668
                    [2] => 512
                    [3] => 856
                )

            [post__not_in] => Array
                (
                    [0] => 7931
                )

        )

    [query_vars] => Array
        (
            [post_type] => product
            [ignore_sticky_posts] => 1
            [no_found_rows] => 1
            [posts_per_page] => -1
            [orderby] => rand
            [post__in] => Array
                (
                    [0] => 866
                    [1] => 668
                    [2] => 512
                    [3] => 856
                )

            [post__not_in] => Array
                (
                    [0] => 7931
                )

            [error] => 
            [m] => 
            [p] => 0
            [post_parent] => 
            [subpost] => 
            [subpost_id] => 
            [attachment] => 
            [attachment_id] => 0
            [name] => 
            [static] => 
            [pagename] => 
            [page_id] => 0
            [second] => 
            [minute] => 
            [hour] => 
            [day] => 0
            [monthnum] => 0
            [year] => 0
            [w] => 0
            [category_name] => 
            [tag] => 
            [cat] => 
            [tag_id] => 
            [author] => 
            [author_name] => 
            [feed] => 
            [tb] => 
            [paged] => 0
            [meta_key] => 
            [meta_value] => 
            [preview] => 
            [s] => 
            [sentence] => 
            [title] => 
            [fields] => 
            [menu_order] => 
            [embed] => 
            [category__in] => Array
                (
                )

            [category__not_in] => Array
                (
                )

            [category__and] => Array
                (
                )

            [post_name__in] => Array
                (
                )

            [tag__in] => Array
                (
                )

            [tag__not_in] => Array
                (
                )

            [tag__and] => Array
                (
                )

            [tag_slug__in] => Array
                (
                )

            [tag_slug__and] => Array
                (
                )

            [post_parent__in] => Array
                (
                )

            [post_parent__not_in] => Array
                (
                )

            [author__in] => Array
                (
                )

            [author__not_in] => Array
                (
                )

            [suppress_filters] => 
            [cache_results] => 1
            [update_post_term_cache] => 1
            [lazy_load_term_meta] => 1
            [update_post_meta_cache] => 1
            [nopaging] => 1
            [comments_per_page] => 50
            [order] => 
        )

    [tax_query] => WP_Tax_Query Object
        (
            [queries] => Array
                (
                )

            [relation] => AND
            [table_aliases:protected] => Array
                (
                )

            [queried_terms] => Array
                (
                )

            [primary_table] => wp_9_posts
            [primary_id_column] => ID
        )

    [meta_query] => WP_Meta_Query Object
        (
            [queries] => Array
                (
                )

            [relation] => 
            [meta_table] => 
            [meta_id_column] => 
            [primary_table] => 
            [primary_id_column] => 
            [table_aliases:protected] => Array
                (
                )

            [clauses:protected] => Array
                (
                )

            [has_or_relation:protected] => 
        )

    [date_query] => 
    [request] => SELECT   wp_9_posts.* FROM wp_9_posts  WHERE 1=1  AND wp_9_posts.ID IN (866,668,512,856) AND wp_9_posts.post_type = 'product' AND (wp_9_posts.post_status = 'publish')  ORDER BY RAND() 
    [posts] => Array
        (
            [0] => WP_Post Object
                (
                    [ID] => 866
                    [post_author] => 1
                    [post_date] => 2017-04-06 16:51:38
                    [post_date_gmt] => 2017-04-06 16:51:38
                    [post_content] => Diese Seite ist noch nicht auf Deutsch übersetzt. Der Inhalt steht nur in Englisch zur Verfügung.

PT Series T-slot Base Plates are used for creating a basic test rig by mounting a Magtrol Dynamometer and/or Torque Transducer in line with the unit to be tested. Its solid, warp-resistant structure and multiple, single-sided T-slots enable modular construction that is cost-effective and easy to assemble.
                    [post_title] => PT Series - Grundplatte mit T-Nute
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => pt-series-t-slot-base-plates
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-04-21 16:06:39
                    [post_modified_gmt] => 2023-04-21 14:06:39
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=866
                    [menu_order] => 63
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

            [1] => WP_Post Object
                (
                    [ID] => 512
                    [post_author] => 1
                    [post_date] => 2017-04-05 13:31:33
                    [post_date_gmt] => 2017-04-05 13:31:33
                    [post_content] => Magnetpulverbremsen (PB Reihe) sind ideal für Anwendungen, die im niedrigen bis mittleren Drehzahlbereich oder bei Betrieb im mittleren bis hohen Drehmomentbereich arbeiten. Pulverbremsen liefern das volle Drehmoment bei Nulldrehzahl und sind wassergekühlt, wodurch Leistungen bis zu 48 kW möglich sind. Magnetpulverbremsen verfügen über eine Genauigkeit von ± 0.3 % bis ± 0.5 % vom Skalenendwert, abhängig vom Typ und dessen Konfiguration.

Merkmale


    
 	
  • 9 Standardmodelle mit Maximaldrehmomenten von 5 N·m bis 1 200 N·m
    • 
 	
  • Bremsleistung: von 500 W bis 48 kW
    • 
 	
  • Stabiles Bremsmoment
    • 
 	
  • Niedriges Trägheitsmoment
    • 
 	
  • Betriebsrichtung Uhr- und Gegenuhr
    • 
 	
  • Bremsmomentmessung integriert
    • 
 	
  • Integrierter optischer Drehzahlaufnehmer
    • 
 	
  • Sonderanfertigungen auf Anfrage erhältlich
    • 



Funktionsprinzip der Magnetpulverbremsen

Die Pulverdynamometer der PB Reihe enthalten, wie der Name schon sagt, ein magnetisches Pulver. Der durch die Spule fließende elektrische Strom erzeugt ein Magnetfeld, das die Eigenschaft des Pulvers verändert und so durch Reibung zwischen Rotor und Stator ein gleichmäßiges Bremsmoment erzeugt. Die Pulverbremsen (PB Reihe) erzeugen ihr Nenndrehmoment bei Drehzahl Null. Das zu prüfende Element kann im Stillstand belastet werden, um das Startdrehmoment zu bestimmen.

Optischer Drehzahlaufnehmer

Jede Leistungsbremse PB Series hat einen optischen Drehzahlaufnehmer, der standardmäßig geliefert wird. Die PB 43 haben einen optischen Drehzahlaufnehmer mit 30 PPR; (Impulse pro Umdrehung), die PB 65, PB 115 & PB 15 haben einen optischen Geschwindigkeitssensor mit 60 PPR.

Für eine höhere Auflösung bei Anwendungen mit niedriger Geschwindigkeit bietet Magtrol optional Drehzahlsensoren mit 600 PPR oder 6 000 PPR an.

 
                    [post_title] => PB Series - Magnetpulverbremsen
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => powder-brake-dynamometers-pb-series
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2025-03-31 19:29:34
                    [post_modified_gmt] => 2025-03-31 17:29:34
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=512
                    [menu_order] => 47
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

            [2] => WP_Post Object
                (
                    [ID] => 668
                    [post_author] => 1
                    [post_date] => 2017-04-05 16:41:58
                    [post_date_gmt] => 2017-04-05 16:41:58
                    [post_content] => Modell 5241 ist ein spannungsgesteuerter Leistungsverstärker, der ausschließlich für Magtrol’s Leistungsbremse Modell HD-825 konzipiert wurde. Durch ihr Doppelbremssystem benötigt die HD-825 mehr als 4 Amp Strom, um das volle Drehmoment zu erreichen. Zwischen einem 6200 oder DSP6001-Controller (beide mit einer maximalen Stromabgabe von 1 Amp) und der Leistungsbremse HD-825 ist ein Leistungsverstärker erforderlich, wo der 5241 (mit einem Ausgangsstrom von bis zu 5 Amp) zum Einsatz kommt.
                    [post_title] => 5241 - Leistungsverstärker
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => model-5241-power-amplifier
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-04-21 16:03:27
                    [post_modified_gmt] => 2023-04-21 14:03:27
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=668
                    [menu_order] => 5
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

            [3] => WP_Post Object
                (
                    [ID] => 856
                    [post_author] => 1
                    [post_date] => 2017-04-06 16:49:06
                    [post_date_gmt] => 2017-04-06 16:49:06
                    [post_content] => Obwohl sie ursprünglich zum Testen von Fensterheber-Getriebemotoren entworfen wurden, werden Magtrol’s Serie FMF Feste Motorbefestigungen eingesetzt, um Motoren während eines Testdurchlaufs sicher zu fixieren. Diese vielseitigen Befestigungen dienen der Fluchtung des Prüflings mit Magtrol’s Serie HD-700 und HD-800 Leistungsbremsen zum einfachen Aufbau und Ankuppeln. Kupplungen sind auf Anfrage erhältlich. Verschiedene Adapterringe (separat erhältlich) können kundenspezifisch angepasst werden, um mehrere Motoren auf der selben Befestigung prüfen zu können.

FMF Feste Motorenbefestigungen können auf jeder von Magtrol’s langen Grundplatten mit T-Nute der Serie HD-800 Leistungsbremsen oder jedem Hysterese-Prüfstandtisch mit genuteter Tischplatte (TAB°1457S, TAB 0800L und 0825L) montiert werden. Die Befestigungen sind mit einer exakt angeordneten Passfeder am Plattenboden ausgestattet für eine einfache Zentrierung. Ebenso enthalten sind vier verstellbare Klemmhebel und T-Nuten.
                    [post_title] => FMF Series - Feste Motorbefestigungen
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => fmf-fixed-motor-fixtures
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-04-21 16:05:59
                    [post_modified_gmt] => 2023-04-21 14:05:59
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=856
                    [menu_order] => 62
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

        )

    [post_count] => 4
    [current_post] => -1
    [in_the_loop] => 
    [post] => WP_Post Object
        (
            [ID] => 866
            [post_author] => 1
            [post_date] => 2017-04-06 16:51:38
            [post_date_gmt] => 2017-04-06 16:51:38
            [post_content] => Diese Seite ist noch nicht auf Deutsch übersetzt. Der Inhalt steht nur in Englisch zur Verfügung.

PT Series T-slot Base Plates are used for creating a basic test rig by mounting a Magtrol Dynamometer and/or Torque Transducer in line with the unit to be tested. Its solid, warp-resistant structure and multiple, single-sided T-slots enable modular construction that is cost-effective and easy to assemble.
            [post_title] => PT Series - Grundplatte mit T-Nute
            [post_excerpt] => 
            [post_status] => publish
            [comment_status] => open
            [ping_status] => closed
            [post_password] => 
            [post_name] => pt-series-t-slot-base-plates
            [to_ping] => 
            [pinged] => 
            [post_modified] => 2023-04-21 16:06:39
            [post_modified_gmt] => 2023-04-21 14:06:39
            [post_content_filtered] => 
            [post_parent] => 0
            [guid] => https://www.magtrol.com/?post_type=product&p=866
            [menu_order] => 63
            [post_type] => product
            [post_mime_type] => 
            [comment_count] => 0
            [filter] => raw
        )

    [comment_count] => 0
    [current_comment] => -1
    [found_posts] => 0
    [max_num_pages] => 0
    [max_num_comment_pages] => 0
    [is_single] => 
    [is_preview] => 
    [is_page] => 
    [is_archive] => 1
    [is_date] => 
    [is_year] => 
    [is_month] => 
    [is_day] => 
    [is_time] => 
    [is_author] => 
    [is_category] => 
    [is_tag] => 
    [is_tax] => 
    [is_search] => 
    [is_feed] => 
    [is_comment_feed] => 
    [is_trackback] => 
    [is_home] => 
    [is_404] => 
    [is_embed] => 
    [is_paged] => 
    [is_admin] => 
    [is_attachment] => 
    [is_singular] => 
    [is_robots] => 
    [is_posts_page] => 
    [is_post_type_archive] => 1
    [query_vars_hash:WP_Query:private] => 4ce318c8606e313c9bfb24b721a0ff22
    [query_vars_changed:WP_Query:private] => 
    [thumbnails_cached] => 
    [stopwords:WP_Query:private] => 
    [compat_fields:WP_Query:private] => Array
        (
            [0] => query_vars_hash
            [1] => query_vars_changed
        )

    [compat_methods:WP_Query:private] => Array
        (
            [0] => init_query_flags
            [1] => parse_tax_query
        )

)

Related Products