Product Description
The ATK-25 is a unique shaft alignment solution, specially designed for small equipment. The ATK can be used to measure parallel and angular alignment, for correction of pitch, yaw, vertical, and horizontal positioning. It works in crowded or constrained locations where other tools will not fit.
Alignment is critical for rotating equipment. Poor alignment can cause:
- Excessive Vibration: Misaligned shafts lead to higher vibrations, which can result in mechanical failure or decreased performance
- Increased Wear and Tear: Bearings, seals, and couplings can experience premature wear due to the
additional forces exerted by misaligned shafts
- Equipment Failure: Continuous operation with misaligned shafts can lead to mechanical failure,
resulting in costly repairs and downtime
- Reduced Quality: In many industries, precision machinery is critical to maintaining product quality
Proper alignment tools and techniques provide major benefits, and are essential to achieving:
- Smooth operation, with the lowest noise and highest performance
- Long lifespan of component parts and minimum maintenance costs
- Reliable Operation, with the minimum downtime
- High production quality
Motor testing also requires good shaft alignment to produce the most accurate and consistent results. Unfortunately, the shaft alignment solutions widely available are not designed for use with smaller equipment.
Held on the V-block of one shaft, the ATK measures two tangent points on the target shaft. From those two measurements, angle can be determined from rise-over-run. Parallel position can be determined by measuring the target shaft on two sides, 180° opposite.
The ATK-25 includes attachments to accommodate a range of axial spacings between shaft ends. It includes a high-quality depth indicator, and is supplied in a durable, fitted case with all necessary tools.
Features
- Unique shaft alignment solution, specially designed for small equipment
- Works in crowded or constrained locations where other tools will not fit
- Measures parallel and angular alignment, for correction of pitch, yaw, vertical, and horizontal
positioning
- For shaft sizes: Ø5 … Ø25 mm (also suitable for Ø3/16 in … Ø1 in)
- User friendly design
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[post_content] => PT Series T-slot Base Plates are used for creating a basic test rig by mounting a Magtrol Dynamometer and/or Torque Transducer in line with the unit to be tested. Its solid, warp-resistant structure and multiple, single-sided T-slots enable modular construction that is cost-effective and easy to assemble.
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[post_content] => DES Series Power Supplies are specially designed for the full range of Magtrol’s Eddy-current and Powder brake dynamometers with the design goal providing the best response time. The DES Series supplies are packaged in an industrial housing made of cast aluminum. This offers superior protection against radiated emissions in order to avoid any disruption of the surrounding electronics modules. This housing must be installed directly on the test bench, next to the brake, as close as possible.
The DES Series supplies can be controlled by digital signals and analog set point coming from peripheral electronics. The DSP7010 Dynamometer Controller has been designed to work with the DES Series.
Control
The Power supply can be switched ON by remote control. The STAND-BY signal enables the output current to be delivered. This excitation current is controlled by a set-point in the 0-10 V DC range. The nominal value of the excitation current is set by internal resistors. There are two discrete outputs for alarms (open collector). The first is the "Temperature Alarm". It will indicate if the cooling water of the Dynamometer or the inner temperature of the DES Series are out of limits. The second is the "Electrical Alarm". It occurs when an over current or a short circuit is detected. The output current is immediately turned OFF and latched while the General Alarm Relay is set under its Alarm position. A low state for 200 ms of the Stand-by signal resets the latch.
For applications with TANDEM dynanometers, the DES Series units also control the power supply of the electromagnetic clutch.
Supply Voltage
The main supply voltage of the DES Series is in the 115/230 VAC - 50/60 Hz range. No selection is required.
The DES 410 power supply features a galvanic insulation between the main circuit and the dynamometer power.
The DES 411 does not have galvanic separation. For safety reasons, the DES Series case has to be grounded and the use of a ground fault current circuit breaker is recommended.
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[post_content] => Originally designed to test window lift gear motors, Magtrol’s FMF Series Fixed Motor Fixtures are used to secure motors in place while running any test. These versatile fixtures align the motor under test with Magtrol’s HD-100, HD-106, HD-400, HD-500, HD-700 and HD-800 Series Dynamometers for easy setup and coupling—couplings can be provided upon request. Various adaptor rings (sold separately) can be customized to allow several different motors to be tested on the same fixture.
FMF Fixed Motor Fixtures can be mounted to any Magtrol Dynamometer T-slotted long base plate or any Hysteresis Dynamometer Table with grooved table top (TAB 1457S, TAB 0800L and TAB 0825L). These fixtures are equipped with a precisely located rectangular key on the bottom of the plate for easy centering. Also included are four adjustable clamping levers and T-nuts.
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[post_content] => Magtrol's M-TEST 7 is a state-of-the-art motor testing program for PC (Windows® 10/11 64-bit) based data acquisition. Used with a Magtrol Programmable Dynamometer Controller, M-TEST 7 works with any Magtrol Dynamometer or In-Line Torque Transducer to help determine the performance characteristics of a motor under test. Up to 63 parameters are calculated and displayed utilizing M-TEST 7's feature-rich testing and graphing capabilities.
National Instruments LabVIEW an integral component of any Magtrol Motor Test System, M-TEST 7 performs ramp, curve, manual, pass/fail, coast, temperature, locked rotor temperature and running heating temperature tests in a manner best suited to the overall efficiency of the test rig. Written in LabVIEW™, M-TEST 7 has the flexibility to test a variety of motors in a multitude of configurations. The data generated from this user-friendly program can be stored, displayed and printed in tabular or graphical formats, and is easily imported into a spreadsheet.
Magtrol can also make custom modifications to the software to meet additional motor testing requirements.
NOTE: M-TEST 7 does not support the following:
- 5240, 4629B or older controllers
- 4612B, 4614B or older power analyzers
- National Instruments FieldPoint analog I/O
- Advantech PCL-725, PCI-1760 digital I/O
**MTEST-7 Motor Test Software is offered as a single seat license. Additional seats can be purchased and added to the original license. Contact sales for pricing.**
[table id=21 /]
License Verification via Crypkey Casper E-Register
Casper eRegister provides automatic authorization of M-TEST 7 using serial numbers. With this solution, the customer pre-pays the license fee and is then provided with a serial number to automatically obtain a code to unlock M-TEST 7 via the Internet. Casper eRegister works 24/7/365, without human intervention.
Just click on the electronic registration button on the M-TEST 7 license configuration screen.
Analog Input Measurement
Up to 128 thermocouples or analog sensors can be read and monitored during a motor test. Heat rise curves on the bearings, windings and housing of a motor can be performed and air flow/exhaust efficiencies can be measured with an air tool or internal combustion engine. M-TEST 7, with its complete dynamometer control, even allows for analog measurement while performing load simulation for duty cycle and life testing.
Applications
M-TEST 7—besides being well-suited for simulating loads, cycling the unit under test and motor ramping—is also ideal for production line and inspection applications, due to its pass/fail test function. Another time-saving feature that engineering labs will benefit from, is the ability to duplicate tests and run them automatically. This versatile program is extremely valuable to anyone involved in motor testing.
System Minimum Requirements
- Personal computer with Intel® Pentium® i5 processor (or equivalent)
- Microsoft® Windows® 10/11 64-bit
- 8 GB RAM
- 5 GB of available hard drive space
- VGA color monitor with minimum screen resolution of 1024 × 768
- National Instruments™ PCI-GPIB card, GPIB-USB-HS Interface(available from Magtrol).The GPIB card can be used for interfacing with Magtrol DSP6000, DSP6001 or DSP7000 Controllers.
- In addition, a USB Interface can be used with the DSP7000 or DSP7010 Controller.
M-TEST 7 Viewer
M-TEST 7 Viewer allows the user to create and modify test setups, and view, graph and compare data – everything standard M-TEST 7 does except perform tests. Free download, unlimited use.
Download M-TEST 7 Viewer
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Download free 30 day trial of M-TEST 7 Motor Testing Software.
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