EM-TEST – Endurance Motor Testing Software

Support & Downloads

Product BrochureProduct ManualProduct Datasheet

Product Description

Magtrol’s EM-TEST is an Endurance Motor Testing Software for PC (Windows 7 SP1 / 10) based data acquisition. Combined with a Magtrol DSP 7000 Series High Speed Programmable Controller, EM-TEST works with any Magtrol dynamometer or in-line torque transducer to determine the performance characteristics of a motor under test. Up to 128 parameters are calculated and displayed utilizing EM-TEST’s unique testing and graphing capabilities.

An integral component of any Magtrol Endurance Motor Test System, EM-TEST performs curve testing in a manner best suited to the overall efficiency of the test rig. Written in LabVIEW™, EM-TEST has the flexibility to test a variety of motors in a multitude of configurations. The data generated from this user-friendly program can be stored, displayed and printed in tabular or graphical formats, and is easily imported into a spreadsheet.

Magtrol can also make custom modifications to the software to meet additional motor testing requirements.

Analog Input Measurement

Up to 128 Analog Sensors can be read and monitored during a motor test. Heat rise curves on the bearings, windings and housing of a motor can be performed and air flow/exhaust efficiencies can be measured with an air tool or internal combustion engine.

EM-TEST, with its complete dynamometer control, even allows for analog measurement while performing load simulation for duty cycle and life testing.

CAUTION: Specific hardware (e.g. NI™ 9211,…) is required to enable this function.

Temperature Sensor Measurement

Up to 128 thermocouples can be read and monitored during a motor test. Heat rise curves on the bearings, windings and housing of a motor can be performed. EM-TEST, with its complete dynamometer control, allows for sensor measurement while performing load simulation for duty cycle and life testing.

Hysteresis function: If the temperature exceeds the high threshold, the test passes to PAUSE mode and a relay is disabled. When the temperature passes under the low threshold, the test passes to RUN mode and a relay is enabled.

CAUTION: Specific hardware (e.g. NI™ 9211,…) is required to enable this function.

Relay Control

Up to 12 relays can be controlled during test. The state of each relay can be set for each step.

CAUTION: Specific hardware (e.g. NI™ 9482,…) is required to enable this function.

Features

Specific Features

  • Graphical User Interface: User friendly tabbed pages for quick navigation.
  • Global Project: Management Data and Setup of current project.
  • Lock / Unlock function: Front Panel lock function prevents modification by an unauthorized operator.
  • Set-point table: The set-point curve is defined in the data table. Sampling rate, voltage and Analog Output, Digital Ouput and Relay state are also defined in this table.
  • Endurance Testing: Tests speed, torque, amps, watts input, watts output and open loop parameters. Capable of adjusting sampling rate by step and using step or ramp from one load point to the next.
  • DSP7000 / 6001 High Speed Programmable Controller Support.
  • Micro Dyne Motor Testing System Support
  • Supports the optional Analog and Digital I/O Modules on the DSP7000 Programmable Controller.
  • Expanded power analyzer and power supply selections.
  • Optional Analog and Digital I/O provides more device flexibility.
  • Temperature Security: Over-Temperature control and Hysteresis Temperature function.
  • Three-Phase Power Meter Data Acquisition: Obtain data on each individual phase and/or the sum used in the chosen parameters (amps, volts, input watts and power factor).
  • Spanning file function: Auto-Incrementation of filename depending on cycle, hours, days or file size.
  • Graph and display during test: Displays previous files during test in tabular or graphic view.
  • Recovery Function: Recovers test if the computer crashes (Windows® problem, power off).

Standard Features

  • USB2.0: Computer interface for DSP7000 Series
  • IEEE-488: Computer interface with National Instruments™ PCIe-GPIB or USB-GPIB.
  • Multiple Language Support: Switch to/from English, French, German at any point during the program. Additional language dictionaries can be created/edited by the user.
  • Automatic Load Defaults Option: Downloads testing instrument parameters based on model number.
  • PID Adjustment Routines: Helps adjust the system for step functions.
  • Rapid Graph Plotting: Change both the X- and Y-axis to display additional test curves, without having to exit the graph.
  • Displays 128 Tested and Calculated Parameters: Torque, speed and auxiliary input are displayed from the DSP7000 Series/6001 Dynamometer Controller; amps, volts and watts from an (optional) power analyzer (e.g. MODEL 7510). Calculated values including horsepower, efficiency, power factor, output watts and time can also be displayed. Optional analog and digital inputs can also be displayed.
  • Curve Fitting: A curve fitting routine can be applied to most motor test curves. Raw data and curve fit data can also be displayed simultaneously.
  • Context Help: Hover over any field or parameter with the mouse to display a context help box.

Applications

EM-TEST is designed for long-term motor test cycling. It is ideal for developmental applications. It has the ability to duplicate tests and run them automatically. This versatile program is extremely valuable to anyone involved in motor testing. EM-TEST can be used as stand alone software or in combination with M-TEST 7 Motor Testing Software.

WP_Query Object
(
    [query] => Array
        (
            [post_type] => product
            [ignore_sticky_posts] => 1
            [no_found_rows] => 1
            [posts_per_page] => -1
            [orderby] => rand
            [post__in] => Array
                (
                    [0] => 899
                    [1] => 410
                    [2] => 885
                    [3] => 880
                )

            [post__not_in] => Array
                (
                    [0] => 7679
                )

        )

    [query_vars] => Array
        (
            [post_type] => product
            [ignore_sticky_posts] => 1
            [no_found_rows] => 1
            [posts_per_page] => -1
            [orderby] => rand
            [post__in] => Array
                (
                    [0] => 899
                    [1] => 410
                    [2] => 885
                    [3] => 880
                )

            [post__not_in] => Array
                (
                    [0] => 7679
                )

            [error] => 
            [m] => 
            [p] => 0
            [post_parent] => 
            [subpost] => 
            [subpost_id] => 
            [attachment] => 
            [attachment_id] => 0
            [name] => 
            [static] => 
            [pagename] => 
            [page_id] => 0
            [second] => 
            [minute] => 
            [hour] => 
            [day] => 0
            [monthnum] => 0
            [year] => 0
            [w] => 0
            [category_name] => 
            [tag] => 
            [cat] => 
            [tag_id] => 
            [author] => 
            [author_name] => 
            [feed] => 
            [tb] => 
            [paged] => 0
            [meta_key] => 
            [meta_value] => 
            [preview] => 
            [s] => 
            [sentence] => 
            [title] => 
            [fields] => 
            [menu_order] => 
            [embed] => 
            [category__in] => Array
                (
                )

            [category__not_in] => Array
                (
                )

            [category__and] => Array
                (
                )

            [post_name__in] => Array
                (
                )

            [tag__in] => Array
                (
                )

            [tag__not_in] => Array
                (
                )

            [tag__and] => Array
                (
                )

            [tag_slug__in] => Array
                (
                )

            [tag_slug__and] => Array
                (
                )

            [post_parent__in] => Array
                (
                )

            [post_parent__not_in] => Array
                (
                )

            [author__in] => Array
                (
                )

            [author__not_in] => Array
                (
                )

            [suppress_filters] => 
            [cache_results] => 
            [update_post_term_cache] => 1
            [lazy_load_term_meta] => 1
            [update_post_meta_cache] => 1
            [nopaging] => 1
            [comments_per_page] => 50
            [order] => 
        )

    [tax_query] => WP_Tax_Query Object
        (
            [queries] => Array
                (
                )

            [relation] => AND
            [table_aliases:protected] => Array
                (
                )

            [queried_terms] => Array
                (
                )

            [primary_table] => wp_10_posts
            [primary_id_column] => ID
        )

    [meta_query] => WP_Meta_Query Object
        (
            [queries] => Array
                (
                )

            [relation] => 
            [meta_table] => 
            [meta_id_column] => 
            [primary_table] => 
            [primary_id_column] => 
            [table_aliases:protected] => Array
                (
                )

            [clauses:protected] => Array
                (
                )

            [has_or_relation:protected] => 
        )

    [date_query] => 
    [request] => SELECT   wp_10_posts.* FROM wp_10_posts  WHERE 1=1  AND wp_10_posts.ID IN (899,410,885,880) AND wp_10_posts.post_type = 'product' AND (wp_10_posts.post_status = 'publish')  ORDER BY RAND() 
    [posts] => Array
        (
            [0] => WP_Post Object
                (
                    [ID] => 885
                    [post_author] => 1
                    [post_date] => 2017-04-06 17:14:20
                    [post_date_gmt] => 2017-04-06 17:14:20
                    [post_content] => Magtrol’s EMA Series Stand Alone Encoder provides a squarewave output on two channels for up/down counting or free-runmotor speed measurement applications. Each channel outputs the specified pulses per revolution of the encoder shaft, and is 90° phase-shifted in order to determine direction when used with the appropriate counter/timer DAQ board. The device incorporates an infrared optical switch and disk assembled into a rugged aluminum housing. The encoder is supplied with an 8 mm rectangular key for easy alignment to a Magtrol PT 25 Base Plate.
                    [post_title] => EMA Series - Stand Alone Encoder
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => ema-series-stand-alone-encoder
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-05-30 20:36:34
                    [post_modified_gmt] => 2023-05-30 15:06:34
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=885
                    [menu_order] => 62
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

            [1] => WP_Post Object
                (
                    [ID] => 410
                    [post_author] => 1
                    [post_date] => 2017-04-05 12:20:44
                    [post_date_gmt] => 2017-04-05 12:20:44
                    [post_content] => Hysteresis Brake Dynamometers (HD Series) are versatile and ideal for testing in the low to medium power range (maximum 14 kW intermittent duty).  With a Hysteresis Braking system, the Dynamometers do not require speed to create torque, and therefore can provide a full motor ramp from free-run to locked rotor.  Brake cooling is provided by convection (no external source), by compressed air or by dedicated blower, depending on the model.  All Magtrol Hysteresis Dynamometers have accuracy ratings of ± 0.25% full scale — depending on size and system configuration.
To better integrate dynamometers into systems, Magtrol offers both long and short base plates.  The shorter base plate facilitates easier motor mounting when used with T-slot tables and Magtrol Adjustable Motor Fixtures, where as the long base plates are better suited for table top testing.

Features


    
 	
  • 16 Standard Models with Maximum Torque from 2.5 oz·in to 500 lb·in (18 mN·m to 56.5 N·m)
    • 
 	
  • Hysteresis Braking System: Provides precise torque loading independent of shaft speed
    • 
 	
  • Motor Testing from No Load to Locked Rotor
    • 
 	
  • Accuracy: ±0.25% (Full Scale)
    • 
 	
  • Air Flow Sensor: For protection against overheating and operator error
    • 
 	
  • Standard Torque Units: English, Metric and SI
    • 
 	
  • Base Plate: Available in long or short versions
    • 
 	
  • Custom Dynamometers: for special torque and speed requirements
    • 
 	
  • Easy Calibration
    • 



The Hysteresis Braking System

All Magtrol Hysteresis Dynamometers absorb power with a unique Hysteresis Braking System which provides frictionless torque loading independent of shaft speed. The Hysteresis Brake provides torque by the use of two basic components - a reticulated pole structure and a specialty steel rotor/shaft assembly - fitted together but not in physical contact. Until the pole structure is energized, the drag cup can spin freely on its shaft bearings. When a magnetizing force from the field coil is applied to the pole structure, the air gap becomes a flux field and the rotor is magnetically restrained, providing a braking action between the pole structure and rotor.


 

 

 

 

 




                    [post_title] => HD Series - Hysteresis Dynamometers
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => hysteresis-dynamometers-hd-series
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-04-21 20:45:32
                    [post_modified_gmt] => 2023-04-21 15:15:32
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=410
                    [menu_order] => 38
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

            [2] => WP_Post Object
                (
                    [ID] => 880
                    [post_author] => 1
                    [post_date] => 2017-04-06 17:05:53
                    [post_date_gmt] => 2017-04-06 17:05:53
                    [post_content] => Magtrol’s SBB14 Signal Breakout Box is designed to assist in the monitoring of speed, torque and index signals obtained from either a Magtrol dynamometer or torque transducer. The easy-to-use SBB14 is simply inserted in series between a Magtrol controller and any Magtrol dynamometer or torque transducer. Connections are made via 14-pin signal cables.

Speed, torque and index signals are then outputted through BNC connectors to an oscilloscope or other DAQ instrumentation device. A toggle switch is now provided to allow switching between a torque transducer and an external encoder wired to the encoder input. The SBB14 Signal Breakout Box is a convenient and reliable accessory that reduces the necessary wiring required for signal monitoring.
                    [post_title] => SBB14 - Signal Breakout Box
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => sbb-14-signal-breakout-box
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-09-05 17:58:32
                    [post_modified_gmt] => 2023-09-05 12:28:32
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=880
                    [menu_order] => 65
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

            [3] => WP_Post Object
                (
                    [ID] => 899
                    [post_author] => 1
                    [post_date] => 2017-04-06 17:52:48
                    [post_date_gmt] => 2017-04-06 17:52:48
                    [post_content] => If currents continuously reach above 20 amps, an external sensor must be used. Magtrol offers three different types of external shunts for use with Magtrol Power Analyzers. The HA Series shunt, designed for power cable hook-up utilizing 3/8-16 screws, has an insulating base and can be mounted on conductive surfaces. The LAB Series shunt also comes with an insulating base, along with thumb screws for the power leads and knurled nuts on the sensing terminals. The FL Series is a relatively small bus, bar-mounted shunt with large end blocks. The comparatively large end blocks and short spacing aid in cooling and allow the shunt to operate in more extreme environments. All shunts are calibrated on equipment with current certifications traceable to N.I.S.T.
                    [post_title] => External Shunts
                    [post_excerpt] => 
                    [post_status] => publish
                    [comment_status] => open
                    [ping_status] => closed
                    [post_password] => 
                    [post_name] => external-shunts
                    [to_ping] => 
                    [pinged] => 
                    [post_modified] => 2023-04-21 21:00:52
                    [post_modified_gmt] => 2023-04-21 15:30:52
                    [post_content_filtered] => 
                    [post_parent] => 0
                    [guid] => https://www.magtrol.com/?post_type=product&p=899
                    [menu_order] => 108
                    [post_type] => product
                    [post_mime_type] => 
                    [comment_count] => 0
                    [filter] => raw
                )

        )

    [post_count] => 4
    [current_post] => -1
    [in_the_loop] => 
    [post] => WP_Post Object
        (
            [ID] => 885
            [post_author] => 1
            [post_date] => 2017-04-06 17:14:20
            [post_date_gmt] => 2017-04-06 17:14:20
            [post_content] => Magtrol’s EMA Series Stand Alone Encoder provides a squarewave output on two channels for up/down counting or free-runmotor speed measurement applications. Each channel outputs the specified pulses per revolution of the encoder shaft, and is 90° phase-shifted in order to determine direction when used with the appropriate counter/timer DAQ board. The device incorporates an infrared optical switch and disk assembled into a rugged aluminum housing. The encoder is supplied with an 8 mm rectangular key for easy alignment to a Magtrol PT 25 Base Plate.
            [post_title] => EMA Series - Stand Alone Encoder
            [post_excerpt] => 
            [post_status] => publish
            [comment_status] => open
            [ping_status] => closed
            [post_password] => 
            [post_name] => ema-series-stand-alone-encoder
            [to_ping] => 
            [pinged] => 
            [post_modified] => 2023-05-30 20:36:34
            [post_modified_gmt] => 2023-05-30 15:06:34
            [post_content_filtered] => 
            [post_parent] => 0
            [guid] => https://www.magtrol.com/?post_type=product&p=885
            [menu_order] => 62
            [post_type] => product
            [post_mime_type] => 
            [comment_count] => 0
            [filter] => raw
        )

    [comment_count] => 0
    [current_comment] => -1
    [found_posts] => 0
    [max_num_pages] => 0
    [max_num_comment_pages] => 0
    [is_single] => 
    [is_preview] => 
    [is_page] => 
    [is_archive] => 1
    [is_date] => 
    [is_year] => 
    [is_month] => 
    [is_day] => 
    [is_time] => 
    [is_author] => 
    [is_category] => 
    [is_tag] => 
    [is_tax] => 
    [is_search] => 
    [is_feed] => 
    [is_comment_feed] => 
    [is_trackback] => 
    [is_home] => 
    [is_404] => 
    [is_embed] => 
    [is_paged] => 
    [is_admin] => 
    [is_attachment] => 
    [is_singular] => 
    [is_robots] => 
    [is_posts_page] => 
    [is_post_type_archive] => 1
    [query_vars_hash:WP_Query:private] => 1e80d3b175736920f3bf557cccaebdd5
    [query_vars_changed:WP_Query:private] => 
    [thumbnails_cached] => 
    [stopwords:WP_Query:private] => 
    [compat_fields:WP_Query:private] => Array
        (
            [0] => query_vars_hash
            [1] => query_vars_changed
        )

    [compat_methods:WP_Query:private] => Array
        (
            [0] => init_query_flags
            [1] => parse_tax_query
        )

)

Related Products