DSP7010 Series – Dynamometer Controller

Product Description

Magtrol’s DSP 7010 Series – Dynamometer Controller employs advanced Digital Signal Processing technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP 7010 can provide complete PC control via the USB or GPIB interface. With up to 488 readings per second, the DSP 7010 is ideally suited for both the test lab and the production line.

Features

  • DSP7011 Single Channel: Cost-effective & User-friendly
  • DSP7012 Dual Channel: Versatile with complete functionality; allows two fully independent configurations
  • Speed & Torque Operating Modes: Provides independent PID settings for improved Dynamometer control
  • Built-In Alarm System: power, speed, torque, temperature, air flow, water flow, electrical overload and external inputs
  • Can be used independently or, ideally, in combination with Magtrol software to meet all requirements of motor testing
  • High Speed Data Acquisition: ≤ 488 samplings / second (torque, speed, time, angle, etc.)
  • Fast Full-Curve Data Acquisition: Free-run to locked rotor in seconds
  • Programmable Digital PID Values: Controlled and stored via M-TEST Software or controlled manually
  • Built-in Current-Regulated Supply: ≤ 1A
  • Selectable Torque Units: Imperial, Metric and SI
  • Digital Filter for Torque Signals
  • PC Connection: USB & GPIB (IEEE-488.2)
  • Position Measurement: two quadrature decoders
  • Built-in I/O card accessible with software
  • Operation via frontpanel keyboard computer
  • High Quality, Easy-to-Read Vacuum Fluorescent Readout
  • Desktop Housing or Rack Mounting (19″ / 2U)
  • Command Compatible: compatible with the DSP 7000

Specifications

MEASUREMENT CHARACTERISTICS
Maximum Torque99 999 units
Maximum Speed199 999 RPM
Torque Accuracy2 V range ±0.01 % of range (±0.2 mV) (used on all HD Series other than HD 5 Series)
10 V range ±0.01% of range (±1 mV) (used on all except HD Series)
Speed Accuracy0.01 % of reading from 5 ... 199 999 rpm
ELECTRICAL CHARACTERISTICS
Voltage Requirements85-264 VAC 50/60 Hz
Power Requirements210 VA
Fuses (5 × 20 mm)IEC T 2.5 A 250 V L
Max. Compliance Voltage48 V DC, Brake Output
Max. Brake Output Current1 Amp, Calibrated that 100% open loop = 1 Amp
TSC Power SuppliesTorque Sensor: 24 V DC, max. 200 mA (power supply fault protected)
Encoder: 5 V DC, max. 200 mA (internal fuse at 500 mA)
ENVIRONMENT
Operating Temperature5 ºC ... 40 ºC
Relative Humidity< 80%
Temperature Coefficient0.004% of range/°C of 5 V DC for both channels
Altitudemax. 2 000 m

Applications

In the laboratory, the DSP7010’s high sample rate provides superior resolution for data acquisition and curve plotting. This allows capturing more usable motor test data during switching, breakdown and other transitional areas of the motor test curve. For production and incoming inspection, the DSP7010 displays torque, speed and power at all times, allowing the Controller to be used as a manual stand-alone unit or as part of a complete PC system.

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                    [post_author] => 1
                    [post_date] => 2017-04-05 13:55:52
                    [post_date_gmt] => 2017-04-05 13:55:52
                    [post_content] => Magtrol's M-TEST 7 is a state-of-the-art motor testing program for PC (Windows® 10/11 64-bit) based data acquisition. Used with a Magtrol Programmable Dynamometer Controller, M-TEST 7 works with any Magtrol Dynamometer or In-Line Torque Transducer to help determine the performance characteristics of a motor under test. Up to 63 parameters are calculated and displayed utilizing M-TEST 7's feature-rich testing and graphing capabilities.

National Instruments LabVIEW an integral component of any Magtrol Motor Test System, M-TEST 7 performs ramp, curve, manual, pass/fail, coast, temperature, locked rotor temperature and running heating temperature tests in a manner best suited to the overall efficiency of the test rig. Written in LabVIEW™, M-TEST 7 has the flexibility to test a variety of motors in a multitude of configurations. The data generated from this user-friendly program can be stored, displayed and printed in tabular or graphical formats, and is easily imported into a spreadsheet.

Magtrol can also make custom modifications to the software to meet additional motor testing requirements.

NOTE: M-TEST 7 does not support the following:
  • 5240, 4629B or older controllers
  • 4612B, 4614B or older power analyzers
  • National Instruments FieldPoint analog I/O
  • Advantech PCL-725, PCI-1760 digital I/O
**MTEST-7 Motor Test Software is offered as a single seat license. Additional seats can be purchased and added to the original license. Contact sales for pricing.** [table id=21 /]

License Verification via Crypkey Casper E-Register

Casper eRegister provides automatic authorization of M-TEST 7 using serial numbers. With this solution, the customer pre-pays the license fee and is then provided with a serial number to automatically obtain a code to unlock M-TEST 7 via the Internet. Casper eRegister works 24/7/365, without human intervention. Just click on the electronic registration button on the M-TEST 7 license configuration screen.

Analog Input Measurement

Up to 128 thermocouples or analog sensors can be read and monitored during a motor test. Heat rise curves on the bearings, windings and housing of a motor can be performed and air flow/exhaust efficiencies can be measured with an air tool or internal combustion engine. M-TEST 7, with its complete dynamometer control, even allows for analog measurement while performing load simulation for duty cycle and life testing.

Applications

M-TEST 7—besides being well-suited for simulating loads, cycling the unit under test and motor ramping—is also ideal for production line and inspection applications, due to its pass/fail test function. Another time-saving feature that engineering labs will benefit from, is the ability to duplicate tests and run them automatically. This versatile program is extremely valuable to anyone involved in motor testing.

System Minimum Requirements

  • Personal computer with Intel® Pentium® i5 processor (or equivalent)
  • Microsoft® Windows® 10/11 64-bit
  • 8 GB RAM
  • 5 GB of available hard drive space
  • VGA color monitor with minimum screen resolution of 1024 × 768
  • National Instruments™ PCI-GPIB card, GPIB-USB-HS Interface(available from Magtrol).The GPIB card can be used for interfacing with Magtrol DSP6000, DSP6001 or DSP7000 Controllers.
  •  In addition, a USB Interface can be used with the DSP7000 or DSP7010 Controller.

M-TEST 7 Viewer

M-TEST 7 Viewer allows the user to create and modify test setups, and view, graph and compare data – everything standard M-TEST 7 does except perform tests. Free download, unlimited use.

Download M-TEST 7 Viewer [post_title] => M-TEST 7 - Motor Testing Software [post_excerpt] => Download free 30 day trial of M-TEST 7 Motor Testing Software. [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => m-test-7-motor-testing-software [to_ping] => [pinged] => [post_modified] => 2024-03-28 01:36:33 [post_modified_gmt] => 2024-03-27 20:06:33 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=522 [menu_order] => 27 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [1] => WP_Post Object ( [ID] => 515 [post_author] => 1 [post_date] => 2017-04-05 13:48:34 [post_date_gmt] => 2017-04-05 13:48:34 [post_content] => Finally… a Micro Dyne system designed specifically for your micro motors! With over 50 years’ experience in dynamometer design and torque measurement, Magtrol has revolutionized the industry. Magtrol’s new Micro Dyne, capable of measuring extremely low torques (2.0 mN·m can be resolved to 0.0004 mN·m), is designed exclusively for testing miniature and micro motors. For the utmost convenience, the Micro Dyne is packaged as a complete motor testing system. Everything that is needed to accurately and efficiently test miniature motors and micro motors is included with the purchase of a Magtrol Micro Dyne. The only component that needs to be supplied by the customer is a laptop or desktop personal computer and a motor power supply. [post_title] => Micro Dyne System [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => micro-dyne-system [to_ping] => [pinged] => [post_modified] => 2023-04-21 20:45:58 [post_modified_gmt] => 2023-04-21 15:15:58 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=515 [menu_order] => 39 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [2] => WP_Post Object ( [ID] => 736 [post_author] => 1 [post_date] => 2017-04-05 18:17:59 [post_date_gmt] => 2017-04-05 18:17:59 [post_content] => Test from a stationary position or move a dynamometer to alternate testing stations with ease with Magtrol's Dynamometer Table. The stand is designed from lightweight aluminum with casters for smooth mobility, and is sturdy enough to support even the heaviest of Magtrol dynamometers. The design can be retrofitted to any Magtrol dynamometer and is easily reconfigured for added versatility. [post_title] => Dynamometer Tables [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => dynamometer-tables [to_ping] => [pinged] => [post_modified] => 2023-04-21 20:56:03 [post_modified_gmt] => 2023-04-21 15:26:03 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=736 [menu_order] => 59 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [3] => WP_Post Object ( [ID] => 512 [post_author] => 1 [post_date] => 2017-04-05 13:31:33 [post_date_gmt] => 2017-04-05 13:31:33 [post_content] => The Powder Brake Dynamometer (PB Series) contains, as its name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction. They are ideal for applications operating in the low to middle speed range or when operating in the middle to high torque range. Like Hysteresis Brakes, Powder Brakes provide full torque at zero speed. Like the Eddy-Current Brake Dynamometers, the PB series are water-cooled, allowing for power ratings up to 48 kW. The PB Dynamometers have accuracy ratings of ± 0.3% to 0.5% full scale (± 2% for PB 2.7), depending on size and system configuration. Additional mounting possibilities include speed pickup and OEM version IS.

Features

  • 12 Models with Maximum Torque from 600 mN·m to 1 200 N·m (84 oz·in to 885 lb·ft)
  • Braking Power: 150 W to 48 kW
  • Stable Braking Torque
  • Low Moment of Inertia
  • Operation in Either Rotational Direction
  • Braking Torque Measurement Integrated
  • Integrated Optical Speed Sensor
  • Special designs available upon request

Operating Principles

The PB Series - Powder Dynamometers contain, as their name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction between rotor and stator. The Powder Dynamometers (PB) produce their rated torque at zero speed. The element to be tested can be loaded at standstill to determine the starting torque. Optical Speed Sensor Each PB Series Dynamometer has an optical speed sensor delivered as standard. PB 2.7 & PB 43 has an optical speed sensor with a 30-bits pulse wheel; PB 65, PB 115 & PB 15 has an optical speed sensor with a 60-PPR encoder. For higher speed resolution in low speed applications, Magtrol offers a 600-PPR or 6000-PPR encoder as an option. [post_title] => PB Series - Powder Brake Dynamometers [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => powder-brake-dynamometers-pb-series [to_ping] => [pinged] => [post_modified] => 2023-04-21 20:47:18 [post_modified_gmt] => 2023-04-21 15:17:18 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=512 [menu_order] => 42 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) ) [post_count] => 4 [current_post] => -1 [in_the_loop] => [post] => WP_Post Object ( [ID] => 522 [post_author] => 1 [post_date] => 2017-04-05 13:55:52 [post_date_gmt] => 2017-04-05 13:55:52 [post_content] => Magtrol's M-TEST 7 is a state-of-the-art motor testing program for PC (Windows® 10/11 64-bit) based data acquisition. Used with a Magtrol Programmable Dynamometer Controller, M-TEST 7 works with any Magtrol Dynamometer or In-Line Torque Transducer to help determine the performance characteristics of a motor under test. Up to 63 parameters are calculated and displayed utilizing M-TEST 7's feature-rich testing and graphing capabilities. National Instruments LabVIEW an integral component of any Magtrol Motor Test System, M-TEST 7 performs ramp, curve, manual, pass/fail, coast, temperature, locked rotor temperature and running heating temperature tests in a manner best suited to the overall efficiency of the test rig. Written in LabVIEW™, M-TEST 7 has the flexibility to test a variety of motors in a multitude of configurations. The data generated from this user-friendly program can be stored, displayed and printed in tabular or graphical formats, and is easily imported into a spreadsheet. Magtrol can also make custom modifications to the software to meet additional motor testing requirements. NOTE: M-TEST 7 does not support the following:
  • 5240, 4629B or older controllers
  • 4612B, 4614B or older power analyzers
  • National Instruments FieldPoint analog I/O
  • Advantech PCL-725, PCI-1760 digital I/O
**MTEST-7 Motor Test Software is offered as a single seat license. Additional seats can be purchased and added to the original license. Contact sales for pricing.** [table id=21 /]

License Verification via Crypkey Casper E-Register

Casper eRegister provides automatic authorization of M-TEST 7 using serial numbers. With this solution, the customer pre-pays the license fee and is then provided with a serial number to automatically obtain a code to unlock M-TEST 7 via the Internet. Casper eRegister works 24/7/365, without human intervention. Just click on the electronic registration button on the M-TEST 7 license configuration screen.

Analog Input Measurement

Up to 128 thermocouples or analog sensors can be read and monitored during a motor test. Heat rise curves on the bearings, windings and housing of a motor can be performed and air flow/exhaust efficiencies can be measured with an air tool or internal combustion engine. M-TEST 7, with its complete dynamometer control, even allows for analog measurement while performing load simulation for duty cycle and life testing.

Applications

M-TEST 7—besides being well-suited for simulating loads, cycling the unit under test and motor ramping—is also ideal for production line and inspection applications, due to its pass/fail test function. Another time-saving feature that engineering labs will benefit from, is the ability to duplicate tests and run them automatically. This versatile program is extremely valuable to anyone involved in motor testing.

System Minimum Requirements

  • Personal computer with Intel® Pentium® i5 processor (or equivalent)
  • Microsoft® Windows® 10/11 64-bit
  • 8 GB RAM
  • 5 GB of available hard drive space
  • VGA color monitor with minimum screen resolution of 1024 × 768
  • National Instruments™ PCI-GPIB card, GPIB-USB-HS Interface(available from Magtrol).The GPIB card can be used for interfacing with Magtrol DSP6000, DSP6001 or DSP7000 Controllers.
  •  In addition, a USB Interface can be used with the DSP7000 or DSP7010 Controller.

M-TEST 7 Viewer

M-TEST 7 Viewer allows the user to create and modify test setups, and view, graph and compare data – everything standard M-TEST 7 does except perform tests. Free download, unlimited use.

Download M-TEST 7 Viewer [post_title] => M-TEST 7 - Motor Testing Software [post_excerpt] => Download free 30 day trial of M-TEST 7 Motor Testing Software. [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => m-test-7-motor-testing-software [to_ping] => [pinged] => [post_modified] => 2024-03-28 01:36:33 [post_modified_gmt] => 2024-03-27 20:06:33 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=522 [menu_order] => 27 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [comment_count] => 0 [current_comment] => -1 [found_posts] => 0 [max_num_pages] => 0 [max_num_comment_pages] => 0 [is_single] => [is_preview] => [is_page] => [is_archive] => 1 [is_date] => [is_year] => [is_month] => [is_day] => [is_time] => [is_author] => [is_category] => [is_tag] => [is_tax] => [is_search] => [is_feed] => [is_comment_feed] => [is_trackback] => [is_home] => [is_404] => [is_embed] => [is_paged] => [is_admin] => [is_attachment] => [is_singular] => [is_robots] => [is_posts_page] => [is_post_type_archive] => 1 [query_vars_hash:WP_Query:private] => 2ea70e103135382bf2a63b00d9bf8f9b [query_vars_changed:WP_Query:private] => [thumbnails_cached] => [stopwords:WP_Query:private] => [compat_fields:WP_Query:private] => Array ( [0] => query_vars_hash [1] => query_vars_changed ) [compat_methods:WP_Query:private] => Array ( [0] => init_query_flags [1] => parse_tax_query ) )